Basic Info.
Type
Gas Sterilization Equipments
LCD Display
With LCD Display
Ultra High Temperature Alarm
Ultra High Temperature Alarm
Sterilization Information Recording and Printing
Sterilization Information Recording and Printing
Product Description
15CBM Ethylene Oxide Gas Sterilizer E. O. Gas Sterilizer eto sterilizer
I,Standard for manufacture of sterilizers, Standard of confirming implementation,Standards of quality management system: The CE standard ethylene oxide sterilizer be designed and produced ,confirmed,quality controlled by follow standards:Sterilizer manufacturing standard: Europe standards EN1422-2009 <Requirements and test method of medical sterilizer ,ethylene oxide sterilizer>Standards of confirming implementation:ISO11135-2014 Sterilization of health care products --epoxy ethane -- Development of sterilization of medical devices process,Confirming and Requirements of conventional control.Sterilizer control production process quality management standards: ISO13485-2016 <Requirements of quality management system for medical equipment regulations>.II,Sterilizer composition and Technical parameters20 Cubic sterilizer is Composed of 9 parts and its supporting pipeline:Sterilization box/ Control and monitoring system / Heating system/Vacuum system/ Humidification system/EO gasification system/ Cleaning(displace)system/ Door seal system / The pipeline of system.1,Sterilization box:1.1 The sterilizer is welded by stainless steel container and a heating water jacket.,Heated by the way of hexahedral heating.1.2 The size of sterilization box:(mm) Appearence:L×W×H:7200×2950×2875 Inner tank:L×W×H: 6750×1350×1700 Volume:15CBM1.3 Materials of inner tank:stainless steel 304,Thicknessδ=6mm.1.4 Water jacket:Both sides and upper and lower parts use 20#U-steel to make Carbon steel heating jacket( Heating jacket of stainless steel used on 2 doors). Tap water should be supplied to the heating tank after water treatment.(Soft water treatment system is required to buy additionally)1.5 Sterilization box temperature of outsourcing:Has good heat preservation performance,No temperature difference could be found on the body of the sterilizer before-and-in sterilization cycle.1.6 Insulation:Insulation fire resistant rock wool board.1.7 Shell plate package:Stainless steel plateδ=1.2mm.1.8 The sterilizer door adopts double door structure:feeding gate,Discharge door.1.9 The way of open the door of sterilization box:Pneumatic door1.10 The way of sealing door of sterilizer:Inflatable active seal .1.11 Under the condition of normal sterilization,The feeding and discharging door cannot open at the same time.1.12 The door is arranged on the run, stop lights (electricity) ,No electricity condition are not bright2 Control and monitoring system2.1 Automatic control of a sterilization process .The whole process of two stage computer automatic control mode (industrial control computer +SIEMENSE PLC),Automatic control of the sterilization process,Stable and reliable operation.The parameters of sterilization process can be recorded, stored, exported and printed,The computer interface used in English bilingual mode.2.2 Software of monitoring of sterilizer System platform:Windows 7 operating system platforms or Windows XPoperating system platformsDevelopment platform:The Siemens WinCC 7.X development platform.2.3 Control system:(Automatic and manual control two control mode)2.3.1 The cabinet can be combined by automatic switch \ manual control mode.2.3.2 Manual control When the computer software fails, the switch on the operating panel of the electronic control cabinet will be "automatic".Switch to "manual" and manually control the opening and closing of each pump through the main control switch;2.3.3 automatic controlThe whole process and all - dimensional automatic sterilization process design; Accurate control, detailed data and clear report;2.4 alarm system:2.4.1 super high pressure alarm of sterilization room;2.4.2 super high temperature alarm of sterilization room and stop heating;2.4.3 door of feeding, opening, closing and alarm of discharging door;2.4.4 EO super low temperature alarm;2.4.5 gasifier overheat alarm;2.4.6 high temperature alarm and power failure of water tank;2.4.7 protection against lightning protection.3 heating system:3.1 heating water tank: electric heating, (e.gThe steam can be used by the supplier for steam heating, which is large when the preset temperature is much higher than the actual temperaturePower, high temperature rapid heating, when the preheating temperature and real temperature close to (1-3 ºC, they can set),Low power and low temperature heating are used to ensure that the sterilization starts with heating efficiency while keeping warm and sterilizingIn the process, low energy consumption, small temperature difference control. The water tank has the insulation measure; Automatic water filling function of water tank.3.2 the heating water tank shall be equipped with a dry burning device, temperature overtemperature should alarm, and cut off the heating voluntarily.3.3 the water level of the heated water tank is easy to observe, and the magnetic flip gauge can be used in the field and operation interfaceWhen the liquid level is displayed, low water level alarm is provided.The heating circulating pump will heat the hot water in the water tank to the water jacket of the sterilizer and heat the sterilizer.4 vacuum system:4.1 2bv2071 liquid ring vacuum pump is adopted4.2 the water supply of vacuum pump is equipped with pressure monitoring and monitoring, which can be displayed simultaneously in the field and operation interface.5 humidification system: 5.1 wet water recommended for purified water or higher required water for sterilization products humidification.5.2 configuration independent steam injection pipe: standard configuration Shanghai jiada steam generator; Steam filter (10 inch) except the bacteria level (filter accuracy 0.2 UM) + trap.5.3 the humidification process can be controlled through the pressure difference and the humidity value can be controlled.Start and end time record separately. The humidifying process adopts pulsating humidification.5.4 (0h~99h)After finishing the humidifying process,Designed with the humidifying stay time.The time setting can be control(0 hour~99 hours)6 Nitrogen System(The nitrogen making machine and its supporting system are purchased extra)6.1 Be made of independent nitrogen making machine and its supporting system and pipeline6.2 Before chemical dosing,Replace the air of sterilization cabinet.6.3 After chemical dosing.Replace and wash the chemical drug pipeline6.4 After finishing sterilization7 Vaporization system:7.1 Heating vaporization pump: the hot water in the heating tank is recycled to the EO carburetor;7.2 EO inlet with independent temperature sensor to control EO temperature;7.3 The new anti blocking coil is convenient for washing and improves the speed of EO input; it will not clog for long time use. ReallyWhen the coldest weather in winter, the maximum flow rate of ethylene oxide can reach the temperature above 20 degrees celsius.7.4 The gas transmission pipeline adopts 304 stainless steel seamless pipe, which is welded or flanged.7.5 EO gas enters the sterilizer before it is Vaporize sufficiently, and the vaporization effect is guaranteed.7.6 If using nitrogen cleaning (optional): after filling (ethylene oxide), it can automatically turn off epoxy BDrain valve and turn on nitrogen valve for nitrogen flushing.7.7 Electronic scale Electronic scales should be weighed 100kg, accuracy 0.1kg. It is recommended that the electronic scales have cylinder protection rails.The electronic scale shall display readings (double display) at the fueling site.7.8 Drug Adding Method: Differential pressure or weight measurement 8 Cleaning (replacement) system:8.1In the process of the discharge and cleaning of the disinfectant, the air is filtered into the sterilizing room and the intake air is arranged Filter, filter removable removable (filter accuracy 0.3UM).8.2 In the process of the discharge and cleaning of the disinfectant, the air is filtered through the filter and then enters the sterilizing room;8.3 According to the sterilization process, the filtered air or inert gas can be injected to the normal pressure, and then the sterilization chamber will be evacuatedRepeat over and over again.8.4 Setting in accordance with the sterilization process and remove by means of a continuous flow of filtered air through the sterilization chamberEthylene oxide gas.8.5 The re pressure line shall be connected with nitrogen gas passage, and nitrogen re pressure can be used when the nitrogen replacement is needed.8.6 If there is no professional tail gas treatment device, the exhaust gas can be discharged and discharged through the waste disposal barrel. Professional waste gas treatment equipmentn not included)9 Door seal system It adopts inner expanding door seal, and does not need to brush oil (equipment and site clean and clean).10 Sterilizer system piping Piping, fittings, fittings: 10.1 All contact EO pipes and humidifying pipes are made of stainless steel 304; 10.2 All components in contact with ethylene oxide are made of 304 material; 10.3 All gaskets and seals in contact with ethylene oxide are made of PTFE or silicone rubberIII,Configuration details(I)Sterilizer main partSerial number | Name | Data | Remarks |
1 | Inner container volume | 15.491 m3 | |
2 | Liner size (mm) | Internal cavity: 6750×1350×1700 | |
3 | Box part (main part) | 1 liner: SUS304 stainless steel δ=6mm 2 box around the water jacket: channel 20#/Q235 3 shell plate: stainless steel plate Delta =1.2mm 4 foot: channel 16#/Q235 5 Foundation Support: steel plate Q235 6, insulation layer: insulation fire retardant rock wool board | |
4 | Door part (main part) | - door body: SUS304 stainless steel Delta =8mm
- door body water jacket: material SUS304
- door frame: 12# channel steel
- door sealing flange: steel plate 55/ Q235
- block file strip: Q235
- shell plate: stainless steel Delta =1.2mm
- insulation layer: insulation fire retardant rock wool board
| (In inflatable inflatable seal) |
5 | Control rack (main part) | - water tank: SUS304 steel plate 3mm, do heat preservation
- hot water circulation system (pipeline): galvanized pipe
- heater: U stainless steel seamless pipe
| |
6 | Vaporizer | - heating inner barrel: SUS304 stainless steel plate
- EO coil: φ22 x 2 tube / stainless steel
- heat preservation outer cylinder: stainless steel
- insulation layer: insulation fire retardant rock wool board
| |
8 | EO Input port | Recommended for nitrogen protection | |
9 | Amount of EO | 1.The amount of 1.EO input can be automatically controlled by pressure and weight; 2.The amount of 2.EO input can be collected and recorded. | |
10 | Electronic scale (100kilos) | Automatic control and monitoring of weight changes, allowances, and dosage information | |
(II),Main performance parameters of equipment: Serial number | Name | Data | Remarks |
1 | Sterilization room temperature control | Quantity: the box is equipped with 2 temperature sensors, one for monitoring, one for matching, and has an independent ultra high temperature alarm device; According to the sterilization process requirements, generally set at between 30~60 degrees, the maximum can be set to 80 degrees. | |
2 | Working pressure | -90Kpa~+80Kpa, with independent ultra-high pressure alarm device. | |
3 | Automatic control humidity | Optional humidity control, humidification or pressure control humidification. Humidity control, humidity is generally set between 40~70%RH, the maximum can be set to 100%RH settings, automatic control. Pressure control humidification can control humidity by pressure change, and can automatically screen the humidity value; | |
4 | Auto-Control EO input temperature and input | Preset EO gasification temperature (45 -55 C) The weight control can be input into the EO quantity, and the pressure control can also be input into the EO quantity; | |
5 | Pre vacuum | -90Kpa Steps can be taken for evacuation or continuous evacuation; Controllable pumping rate. | |
6 | Preheat / clean (frequency replacement) | Introduce filtered air or inert gas to normal pressure, then vacuum the sterilization room and repeat it several times. | |
7 | Preheat / clean (frequency replacement) | A continuous flow of filtered air through a sterilization chamber is used to remove ethylene oxide gas. | |
8 | Maximum power of electric heating | 50KW | |
9 | Power | Three phase five wire 380V, 50HZ | |
10 | Computer automatic control, manual control of two modes of operation | 1 , human-computer interaction interface 2 , automatic control of sterilization process 3 , automatic alarm and automatic safety prompt | |
11 | The whole process is fully controlled by industrial computer. | Preheat, vacuum, keep pressure, humidification, balance, plus EO gas (pure gas and mixed gas general), leak detection (pressure), sterilization, cleaning. | |
12 | Remote interaction | The control program has the function of remote interaction with the user terminal, providing remote technical services. | |
(III),The control part of the configuration:No. | Item name | Types | Producer |
1 | IPC | ADV 610L+ACER 21.5' | Yanhua automation |
2 | Display | 21'' | AOC |
3 | Controller: PLC | CPU SR60 AC/DC/RLY | SIEMENS |
4 | Controller: PLC | EM AE04 | SIEMENS |
5 | Controller: PLC | EM AQ02 | SIEMENS |
6 | Centralized control network module | CSM1277 | SIEMENS |
7 | Touch screen | TD400 | SIEMENS |
8 | PPI communication cable | USB-PPI | SIEMENS |
9 | General connector | 90 - degree qualification | SIEMENS |
10 | Field control,data acquisition module ,Conductive detection with 4 channels,Digital quantity input at 8 o 'clock,4 switch output, RS485 communication | CPU SR60 AC/DC/RLY EM AE04 SL9000R | SIEMENS |
11 | The door switch in position limit switch | LJ8A3-8-Z/BY ,2 ones per door | HUGONG |
12 | Magnetic level gauge turning | DSUHC-1225 | HUAIAN |
13 | electronic scale | XK3150 | NINGBO LANGKE |
14 | Explosion-proof electronic said special instrument | XK3150-EXD | NINGBO LANGKE |
15 | | DRP-120-24 | TAIWAN MINGDE |
16 | low-voltage apparatus | Transformer filter circuit breaker contactor relay heat the buttons and indicator lights etc. | SHINAIDE |
17 | Digital electric meter leakage transformer | PD194E-9S4 | WENZHOU JIECHENG |
18 | Install attachment | In terminal guide trough cabinet control wire and power wire | FST |
19 | Control cabinet | 1650*1000*700Germany rittal standards,,With castor | FST |
20 | Printer | laser printing type 1020 | HP |
(IIII),Main components list:No | Name and Types | Producer | Remarks |
1 | Temperature sensor Type:PT100 Scope:0~100ºC | AnHui Tiankang | 5 root One for the road output |
2 | humidity sensor Output:4~20mA Scope:0~100%RH | Shanghai Jinbei Digital Factory | 2 roots |
3 | Press sensor Type:YYB-S Output:4~20mA voltage:24V Scope:-0.1~+0.15MPa | Qianjiang instrument | 2 roots |
(V),The main part purchased components:No. | Name and Type | Producer | Remarks |
1 | Vacuum pump | 2bv2071 | 1PCS |
2 | Inline pump | Shanghai Renmin :IRG50-125-1.5,1.5KW | 1 PCS |
3 | Inline pump | Shanghai Renmin:IRG25-125-0.75,0.75KW | 1PCS |
4 | Safety valve | Tianzheng A27W-10T 40MM | 1PCS |
5 | solenoid valve | Yadeke | 11PCS |
6 | Angle Seat Valve | JIUTAI | 1PCS |
7 | Steam Traps | SHANGHAI YATAITD42-16PL DN15 | 1PCS |
8 | Pneumatic ball valve | JIUTAI | 6PCS |
9 | Steam generator | SHANGHAI JIATIAN(18KW Automatic filling water) | 1PCS |
10 | KSJM-ZQ | HAINING CHUANGWEI DN150.2UM | terilizing-grade |
11 | Air filter | JUNJIE DN250.3UM | terilizing-grade |
Address:
1312-1 Tower A, Wanxianghui, No.888 Shixin Mid Road, Beigan Street, Xiaoshan, Hangzhou, China
Business Type:
Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Tools & Hardware
Company Introduction:
Highshine is a smart injection molding machine manufacturer with worldleading technology ( A world-renowned injection molding machine solution provider). We have rich industry experience, good performance and professional knowledge, with the mission of creating real value for customers, the goal of pursuing excellence, adhering to a flexible approach and the spirit of continuous innovation, we will create high-quality, durable, efficient and value-added products for you.
He strong foundry, processing strength and complete industrial chain make us different. Tederic has a wide range of product lines, covering electric, toggle clamp, two-platen and multi-component injection molding machines with the clamping force from 55 tons to 7, 000 tons.
We actively partner with our customers to listen and understand their specific needs to deliver valuable ad-hoc solutions. With dynamism, a prompt latitude and speed of execution.
Our commitment to quality is reflected in our high levels of compliance, performance, and trust.
We create long-lasting relationships of trust with our clients and partners, embracing transparency, empathy and integrity.
We have been committed to the research and development of plastic recycling projects, and successfully developed a production line including waste plastic screening, cleaning, crushing, extrusion until injection. In terms of the research on degradable materials, we have launched a professional solution of PLA material and adopted the PLA special high plasticizing component. It has solved the problem that packaging products are in great demand but hard to be degraded, and realized the high speed production of degradable material in packaging products.